FLEXA - Advanced Flexible Automation Cell
Overview
Background & policy context:
European industry is constantly under pressure to meet requirements on cost efficiency in competitiveness with the global manufacturing industry. The requirements on development in production also depends on the demands on new product introduction, new materials used, new regulations on environmental effects resulting from production. At the same time, it is a fact that the products produced in the aeronautical industry are products produced in relatively low volumes which will be in operation for 30 years, and sometimes even longer, before they go out of service. This puts strong demands on the equipment specification when making new investments in the production units.
The main task of this project is to create a balanced production unit that is able to deliver a multi-generation, multi-size and multi-product flow of components in the same production facility using and prioritising between the same physical machines.
In the automotive sector automation technology has been developed over a long period of time. It is the intention of this project to utilise the state-of-the-art technology developed in the automotive area and to improve the aspect of flexibility, low volume, multi-product and quality assurance aspects.
Objectives:
The main objective of the project was to create the tools, methods and technologies needed to define, prepare and validate an automated flexible cell that can manufacture a generic process chain allowing for safe human interaction and deliver quality assured parts for the European aerospace industry.
Methodology:
To meet the requirements of flexibility, cost effectiveness and quality assurance the concept of the project will be to;
- Validate methods and technologies for virtual manufacturing supporting definition, preparation and operation of flexible automation cells.
- Define and verify requirements on quality assurance systems that will allow flexible automation cells to conform to aerospace industry regulations.
- Integrate data flow inside the cell as well as in and out of the cell by introducing a Web-based data flow system that supports a truly virtual and distributed working environment.
- Deliver tools that support knowledge engineering demands in shop floor activities with experience feedback to product innovation activity.
- Validate capability of defined cell concept by building a physical validation platform.
- Deliver education and safety instructions for personnel that will operate next generation flexible automation cells.
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