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Complete Vehicle Energy-saving Technologies for Heavy-Trucks

PROJECTS
Funding
European
European Union
Duration
-
Status
Complete with results
Geo-spatial type
Other
Total project cost
€16 665 723
EU Contribution
€9 897 169
Project Acronym
CONVENIENT
STRIA Roadmaps
Vehicle design and manufacturing (VDM)
Transport mode
Road icon
Transport policies
Decarbonisation,
Environmental/Emissions aspects,
Societal/Economic issues
Transport sectors
Freight transport

Overview

Call for proposal
FP7-SST-2012-RTD-1
Link to CORDIS
Objectives

The CONVENIENT project targets a 30% reduction of fuel consumption in vehicles for long-distance freight transport by developing an innovative heavy-truck archetype featuring a suite of innovative energy-saving technologies and solutions. From the customer viewpoint, fuel efficiency is top priority because of its significant impact in terms of cost (in the EU, fuel represents about 30% of the Total Operating Costs for a 40-ton tractor-semitrailer combination).

Methodology

Responding to this challenge, the goal of CONVENIENT is to achieve complete vehicle energy management by proposing highly innovative solutions for improved efficiency and enhanced integration of components (currently designed independently) which will be developed, integrated and evaluated directly on validator vehicles, including:

  • Innovative energy efficient systems, including hybrid transmission, electrified auxiliaries, dual level cooling, parking HVAC
  • Energy harvesting devices, like photovoltaic solar roof for truck and semitrailer;
  • Advanced active and passive aerodynamics devices for the truck and for the semitrailer:
  • An Holistic Energy Management system at vehicle level;
  • A Predictive Driver Support to maximize the energy saving benefits.
  • A novel Hybrid Kinetic Energy Recovery System for the semitrailer.

The most relevant and novel aspect of CONVENIENT is represented by the holistic approach to on-board energy management, considering the tractor, semi-trailer, driver and the mission as a whole.

The CONVENIENT Consortium, comprises three major EU truck manufacturers, ten Tier 1/2 suppliers, and a network of nine research centres and Universities, representing European excellence in the field of long distance transport R&D.

Funding

Parent Programmes
Institution Type
Public institution
Institution Name
The European Commission
Type of funding
Public (EU)

Results

Enhancing fuel efficiency in heavy trucks

Carbon dioxide (CO2) emissions from heavy-duty vehicles (HDVs) rose by more than one third between 1990 and 2010. An EU initiative intends to help reduce carbon footprint by developing a novel fuel-saving technology for heavy trucks.

The truck manufacturing industry is under mounting pressure to improve fuel efficiency. What is more, the price of fuel for heavy-duty long-haul trucks is driving up costs considerably, putting manufacturers at risk.

To date, strategies have focused on the fuel efficiency of individual components of heavy vehicles. To achieve maximum energy efficiency, recent studies show that a strategy is needed for complete vehicle energy management. Mechanical, thermal, electric and chemical energy areas must be examined together and not independently.

To help achieve this, the EU-funded 'Complete vehicle energy-saving technologies for heavy-trucks' (http://www.convenient-project.eu (CONVENIENT)) project has adopted a holistic approach to fuel efficiency.

The consortium believes that the efficiency of HDVs can be enhanced by operating on both the tractor and the semi-trailer. Approximately two thirds of the energy included in the fuel is changed into heat, which is wasted. In the EU, the fuel of a 40-tonne tractor–semi-trailer combination accounts for about 30 % of its total operating costs.

Researchers are exploring a full complement of management solutions to demonstrate and validate sustainable fuel-saving technologies for the three prototype HDVs that have been designed for this purpose. It is expected that the final heavy-truck demonstrator vehicle will achieve a 30 % reduction in fuel consumption based on the innovative technologies developed for and integrated into the two trucks and the semi-trailer.

These solutions include pioneering energy-efficient systems and energy-harvesting devices, cutting-edge active and passive aerodynamics devices on the prototypes, an energy management system at vehicle level, and a driver support system to maximise the benefits of energy-saving devices.

The European Commission has stated that without policy action, total HDV emissions will still be close to current levels in 2030 and 2050. The state-of-the-art technologies and solutions being developed by CONVENIENT offer hope in achieving cost-effective reductions in CO2 emissions.

Partners

Lead Organisation
Organisation
Centro Ricerche Fiat - Societa Consortile Per Azioni
Address
Strada Torino, 50, 10043 ORBASSANO (TO), Italy
Organisation website
EU Contribution
€1 049 150
Partner Organisations
Organisation
Skf Gmbh
Address
Gunnar Wester Strasse 12, 97421 Schweinfurt, Germany
EU Contribution
€339 000
Organisation
Volvo Bus Corporation
Address
Fästningsvägen 1, 40508 Gothenburg, Sweden
EU Contribution
€937 360
Organisation
Kungliga Tekniska Hoegskolan
Address
Brinellvagen 8, 100 44 Stockholm, Sweden
EU Contribution
€269 400
Organisation
Webasto Spa
Address
Corso Asti 4/14, 10078 Venaria Reale, Italy
EU Contribution
€154 500
Organisation
Nederlandse Organisatie Voor Toegepast Natuurwetenschappelijk Onderzoek Tno
Address
ANNA VAN BUERENPLEIN 1, 2595 DA DEN HAAG, Netherlands
Organisation website
EU Contribution
€461 798
Organisation
Rheinisch-Westfaelische Technische Hochschule Aachen
Address
Templergraben, 52062 Aachen, Germany
Organisation website
EU Contribution
€380 460
Organisation
Iveco S.p.a.
Address
Via Puglia 35, 10156 Torino, Italy
Organisation website
EU Contribution
€978 903
Organisation
Frauenhofer Geselschaft Zur Foerderung Der Angewandten Forschung E.v.
Address
Hansastrasse 27C, 80686 MUNCHEN, Germany
Organisation website
EU Contribution
€367 969
Organisation
Daf Trucks N.v.
Address
HUGO VAN DER GOESLAAN 1, 5600 PT EINDHOVEN, Netherlands
Organisation website
EU Contribution
€887 936
Organisation
Ing Enea Mattei Spa
Address
Via Cesare Battisti 21, 20122 Milano, Italy
EU Contribution
€232 830
Organisation
Innovazione Automotive E Metalmeccanica Scarl
Address
Via Nazionale Snc, 66034 Santa Maria Imbaro, Italy
EU Contribution
€327 821
Organisation
Idiada Automotive Technology Sa
Address
L Albornar, 43710 Santa Oliva, Spain
EU Contribution
€177 000
Organisation
Università Degli Studi - L'aquila
Address
Piazza Vincenzo Rivera, 1, 67100 L'AQUILA, Italy
Organisation website
EU Contribution
€120 600
Organisation
Meritor Heavy Vehicle Systems Cameri Spa
Address
Strada Provinziale Cameri Bellizago, 28062 Cameri, Italy
EU Contribution
€163 800
Organisation
Avl List Gmbh
Address
Hans-List-Platz, 8020 Graz, Austria
Organisation website
EU Contribution
€339 399
Organisation
Engineering Center Steyr Gmbh & Co Kg
Address
Steyrer Strasse 32, 4300 St. Valentin, Austria
EU Contribution
€615 103
Organisation
Zf Friedrichshafen Ag
Address
Graf-von-Soden-Platz 1, 88046 Friedrichshafen, Germany
Organisation website
EU Contribution
€434 201
Organisation
Continental Ag
Address
Vahrenwalder Strasse 9, 169 HANNOVER, Germany
Organisation website
EU Contribution
€323 579
Organisation
Technische Universiteit Eindhoven
Address
Den Dolech, 5612 AZ Eindhoven, Netherlands
Organisation website
EU Contribution
€516 675
Organisation
Hutchinson Sa
Address
Rue Balzac 2, 75008 Paris, France
EU Contribution
€452 050
Organisation
Technische Universiteit Delft
Address
STEVINWEG 1, 2628 CN DELFT, Netherlands
Organisation website
EU Contribution
€367 635

Technologies

Technology Theme
Computer-aided design and engineering
Technology
Active grill shutters for improved truck aerodynamics
Development phase
Research/Invention
Technology Theme
Freight transport technologies
Technology
Dual Level Cooling System
Development phase
Research/Invention
Technology Theme
Electric road vehicles
Technology
Electrification of auxiliary systems
Development phase
Research/Invention
Technology Theme
Electric vehicle batteries (and energy management)
Technology
Electric air conditioning system for trucks
Development phase
Research/Invention
Technology Theme
Information systems
Technology
Predictive Eco-Driving Human Machine Interface
Development phase
Research/Invention

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