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Design and development of a demonstrative pilot plant for the recycling of polyvinyl butyral (PVB)

Project

RECYCLED-PVB LIFE09 ENV/ES/000501 - Design and development of a demonstrative pilot plant for the recycling of polyvinyl butyral (PVB)


Funding origin:
European
European Union
STRIA Roadmaps:
Vehicle design and manufacturing (VDM)
Vehicle design and manufacturing
Transport mode:
Road
Road
Transport sectors:
Passenger transport
Passenger transport
Freight transport
Freight transport
Duration:
Start date: 01/09/2010,
End date: 01/08/2013

Status: Finished
Funding details:

Overview

Background & policy context:

Every year in Europe about 480 000 tonnes of laminated glass waste results from end-of-life vehicles (ELVs). Laminated glass is about 3% of the total material of a vehicle. Currently, most of this glass is incinerated or buried and only a fraction is recycled. Polyvinyl butyral (PVB) is a resin used for applications that require strong binding, including the production of laminated glass in automobile windscreens. Current efforts to recycle PVB from the windshields of ELVs have had limited success, as the technologies used do not purify the plastic sufficiently. This lack of purity means that it has only been possible to use recycled PVB in low-quality applications, such as tiles, carpets, sound insulation and mixing with bitumen.

Objectives:

The Recycled - PVB project aimed to develop a pilot plant for the purification of PVB from laminated glass. The overall objective was to help find a practical and sustainable use for waste glass from vehicles. The project planned to further knowledge about the specific equipment and technical characteristics required for the washing, grinding and processing PVB. It also aimed to examine the requirements of PVB within the automotive and building sectors, among others. Based on laboratory work, the project would define and develop a coherent process at semi-industrial scale to obtain PVB from recycled laminated glass. The plant was expected to be operated at a production scale of 20 kg of recycled PVB per hour. The project hoped to show the technical and economic feasibility of both PVB recycling and its subsequent use in manufacturing laminated glass. The target was to achieve costs of only €4 or €5 per kg of recycled PVB, compared to the current industrial costs of between €9 and €13 per kg. The costs of ELV storage and disposal would also be reduced. The environmental benefits would include a reduction in the amount of material sent to landfill, reduced GHG emissions from incineration of waste PVB, and reduced demand for virgin PVB with its associated lifecycle environmental impact. In this way, the project would contribute to the European Directive 2000/53/EC, which targets 95% recovery of ELVs by 2015.

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