Sorry, you need to enable JavaScript to visit this website.
An official website of the European UnionAn official EU website
English (en)
TRIMIS

Innovative Tooling, End-Effector Development and Industrialisation for Welding of Thermoplastic Components

TCTOOL

Innovative Tooling, End-Effector Development and Industrialisation for Welding of Thermoplastic Components

Call for proposal: 
H2020-CS2-CFP09-2018-02
Link to CORDIS:
Objectives: 

The next generation of large passenger aircraft will make extensive use of thermoplastic composites which could replace thermoset composites and metals in many areas of aircraft construction.

Thermoplastic composites can be lighter in weight even than thermoset composites, but the key advantage is that they can be joined together using welding processes. This has the potential to eliminate many of the hundreds of thousands of fasteners in an aircraft, improving reliability and reducing assembly costs by over 60%.

To take full advantage of thermoplastic composites weldability will require the development of innovative new approaches to tooling and automation to eliminate or reduce fixed tooling costs which can account for more than one third of non-recurring costs.

This project will develop innovative new end-effectors for jigless assembly of thermoplastic composite fuselage structures and new adaptive tooling for the welding of thermoplastic fuselage skin to stringers and frames. This will allow highly automated assembly of these complex structures with tooling that can be re-configured digitally and re-used.

The project will also deliver simulation tools and perform manufacturing simulations to quantify variations in assembly, risk of defects, and optimise the process to achieve cost-effective zero-defects assembly.

This €1050k project will be led by TWI a major industrial research organisation with world-leading expertise in composites joining and large equipment design, FADA-CATEC Centre for Advanced Aerospace Technologies with expertise in robotic assembly and aerospace technology, London South Bank University – developers of innovative robotic and end-effector solutions, Brunel University – experts in thermoplastic composites welding and AcroFlight – experts in virtual engineering and simulation.

Institution Type:
Institution Name: 
European Commission
Type of funding:
Programme Other: 
JTI-CS2-2018-CFP09-LPA-02-28 - Innovative tooling, end-effector development and industrialisation for welding of thermoplastic components
Lead Organisation: 

Twi Limited

Address: 
Granta Park Great Abington
Cambridge
CB1 6AL
United Kingdom
EU Contribution: 
€309,250
Partner Organisations: 

Fundacion Andaluza Para El Desarrollo Aeroespacial

Address: 
CALLE WILBUR Y ORVILLE WRIGHT NUM 17, PARQUE AEROP
41039 LA RINCONADA SEVILLA
Spain
EU Contribution: 
€217,519

Acroflight Ltd

Address: 
49 HIGHT STREET
BURNHAM ON CROUCH
CM0 8AG
United Kingdom
EU Contribution: 
€139,951

London South Bank University Lbg

Address: 
BOROUGH ROAD 103
LONDON
SE10AA
United Kingdom
EU Contribution: 
€290,450

Brunel University

Address: 
Kingston Lane
UXBRIDGE
UB83PH
United Kingdom
EU Contribution: 
€92,188
Technologies: 
Development phase: