SUPERLIB - Smart Battery Control System based on a Charge-equalization Circuit for an advanced Dual-Cell Battery for Electric Vehicles
Overview
Background & policy context:
The STREP project Smart Battery Control System based on a Charge-equalization Circuit for an advanced Dual-Cell Battery for Electric Vehicles (SuperLIB) addresses the objectives of the call ICT for fully electric vehicles, targeting the energy storage system. SuperLIB focuses on smart control system solutions for batteries. To enhance the overall performance, the battery consists of high-power and high-energy cells. This combination of two different types of cells together with a smart control strategy and a highly integrated package significantly improves the lifetime, the reliability and the cost/performance ratio of the battery system, by also adding the possibility of fast charging without degrading its lifetime. The control strategy is based on accurate model-based estimators, which are mandatory for precise monitoring of the battery state.
Objectives:
Development of a control system for a highly integrated battery with HP and HE cells inside a joint package which share cooling and charge-equalization circuit.
Extending the useable SOC range of the battery and thus increasing the driving range of the vehicle or reducing the size of the battery.
Smart control of the energy distribution within the battery by an advanced battery control system.
Extending the lifetime of the battery pack thanks to reduction of high-current pulses in the high-energy cell.
Cell integrated temperature sensors for precise battery state monitoring.
Reusability of the package in both passenger EVs and light duty HEVs.
Reduction of the complexity of control systems in order to improve reliability and reduce cost.
Methodology:
The electronic architecture required for the connection of the high-power and high-energy cells enables an efficient management of the current and charge distribution inside the package. The architecture will include electronic circuits for charge equalization and DC-DC converters utilizing advanced techniques of zero-current and zero-voltage switching for higher efficiencies and lower electromagnetic interferences. Safety and control system relevant temperature sensors will be developed for an improved thermal management of the package, thus a potential thermal runaway of a single battery cell can be avoided through early detection of local overheating. In addition this will increase the accuracy of the battery state estimation, which allows the utilization of a wide range of the battery state-of-charge. Thus, the battery can be sized smaller and kept cheaper with still providing the required usable energy content and power performance.
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