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TRIMIS

Thermal systems Integration For Fuel Economy

Project

TIFFE - Thermal systems Integration For Fuel Economy


Funding origin:
European
European Union
STRIA Roadmaps:
Vehicle design and manufacturing (VDM)
Vehicle design and manufacturing
Transport mode:
Road
Road
Transport sectors:
Passenger transport
Passenger transport
Project website:
Duration:
Start date: 01/06/2009,
End date: 01/03/2013

Status: Finished
Funding details:
Total cost:
€3 624 900
EU Contribution:
€2 042 075

Overview

Background & policy context:

The project was devoted to the development of an innovative Integrated Vehicle Thermal System based on the integration of vehicle thermal systems to improve on-board thermal management and energy efficiency.

Objectives:

The objective of TIFFE was to create a cost reduction (due to resizing the systems and their integration) and a remarkable fuel economy increase.

Methodology:

The major project works concerned:

  • Dual loop air conditioning: one loop to transfer the cooling power and one loop to reject the heat;
  • Two-levels temperature heat rejection system: one temperature to reject the high temperature heat (e.g. engine waste heat) and one temperature to cool locally the vehicle auxiliary systems;
  • Innovative heat exchangers: new generation of compact fluid-to fluid heat exchangers and application of innovative technologies for fluid-to-air heat rejection;
  • Use of innovative coolants (e.g. Nanofluids). To improve the heat rejection and redesign the heat exchangers TIFFE benefits can be summarised in a Cost Reduction (due to resize of the systems and their integration) and Fuel Economy increase of 15% on real use thanks to the:
    • improvement of the aerodynamics due the new front end design - increase of auxiliary systems efficiency thanks to the local cooling;
    • engine overall efficiency thanks to a fine control of heat exchange, local cooling (turbocharge, fuel, etc) and improvement of the engine intake;
    • the reduction of engine re-starts on Hybrid or Stop and Start vehicle due to cabin thermal comfort: the dual loop air conditioning with a designed thermal inertia guarantees thermal comfort when the thermal engine is off;
    • compact Refrigeration Unit compliant with Low GWP refrigerants R744 or flammables (e.g. R152a, R1234yf). Two prototypes will be realised and validated:
    1. a gasoline passenger car with Stop and Start function;
    2. a diesel Light Commercial Vehicle with hybrid power train Both will undergo to a complete series of road and climatic chamber tests and a long range road test. For example from Catania (I) to Cape North (N) to verify the reliability and effectiveness of the system and to promote its exploitation.

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