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Welding of airframes by friction stir

Project

WAFS - Welding of airframes by friction stir


Funding origin:
European
European Union
STRIA Roadmaps:
Vehicle design and manufacturing (VDM)
Vehicle design and manufacturing
Transport mode:
Airborne
Airbone
Transport sectors:
Passenger transport
Passenger transport
Freight transport
Freight transport
Duration:
Start date: 01/03/2000,
End date: 01/02/2003

Status: Finished
Funding details:

Overview

Background & policy context:

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Airframes are made by mechanically fastening subcomponents together or by integrally NC machining them from solid material.

Mechanical fastening suffers from a weight penalty, difficulty of automation, requirement for sealants and corrosion problems. NC machining is a wasteful process in terms of time, energy and raw material.

Welding can provide cost savings of up to 30% and weight savings of up to 10%. FSW has great potential for manufacturing airframes. Therefore the objective of the WAFS project was to advance the state of the art of 'Friction stir welding' (FSW) to enable the widespread adoption of the technology to primary structures in airframes.

Project outputs and areas of innovation were:

  • FSW tool designs and process parameters;
  • new techniques for improvement of properties of joints made with FSW;

Objectives:

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confidential

Methodology:

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confidential

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