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Reducing the weight of interior and exterior woodworking on motor vehicles

Project

Plume - Reducing the weight of interior and exterior woodworking on motor vehicles


Funding origin:
France
France
Funding sources:
MinEIE-DGCIS
STRIA Roadmaps:
Vehicle design and manufacturing (VDM)
Vehicle design and manufacturing
Transport mode:
Road
Road
Duration:
Start date: 01/01/2013,
End date: 01/01/2015

Status: Finished
Funding details:

Overview

Background & policy context:

In the context of current global warming, reducing CO2 emissions is a particularly difficult challenge, launched by the governments of the world powers in the automotive industry, within a relatively short time. The vehicles’ lightening through the development of new materials is one of the solutions to this major challenge.

Objectives:

It is in this context that the PLUME project fits (for reducing the weight of interior and exterior woodworking on motor vehicles), aiming at reducing by 30 to 50% of auto parts like interior materials (e.g. the component pad located in the trunk) or external linings (e.g. the beltline dressing the doors). To do this, the thermoplastic compounds having a reduced density were developed to adapt to an innovative injection foaming method. On the whole vehicle, the expected gain in terms of weight was in the order of 5 to 7 kg per vehicle.

The PLUME project therefore proposed to address this problem by proposing to lighten 30-50% of the mass of auto parts like interior and exterior trims. 3 work areas were studied:

  • The development of thermoplastic compounds loaded with inorganic fibres and having high fluidity.
  • The development of an innovative process injection-foaming
  • Using an innovative method based on the conceptual design optimization.

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